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China Dongguan Meirir Hardware & Electrical Co., Ltd.
Dongguan Meirir Hardware & Electrical Co., Ltd.
Dongguan Meirir Hardware Electronics Co.,Ltd. is a professional manufacturer on rackmount server chassis,Industrial computer chassis,network cases,cabinets,sheet metal parts,stamping parts and plastic products.We are located in Dongguan City,enjoying convenient transportation and beautiful environment.Our company covers an area of 5000 square meters and has 65 employees.We own Laser machine,CNC machine,Metal Stamping machine,NC Bending Machine,Tapping Machine,Drilling machine,Printing line...
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Quality Precision Sheet Metal Fabrication & SS Sheet Metal Fabrication factory

OEM Custom Rack Mounted Large Storage Multi Hard Disk Server Case Tolerance +/-0.05MM Video

OEM Custom Rack Mounted Large Storage Multi Hard Disk Server Case Tolerance +/-0.05MM

Private Mold:Yes

Products Status:Stock

Type:Rack

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Custom Sheet Metal Laser Cutting Metal Length Custom Standard or Non-Standard Industrial shell Video

Custom Sheet Metal Laser Cutting Metal Length Custom Standard or Non-Standard Industrial shell

Material:Customized

Process:Laser Cutting \Bending\ Welding

Surface Treatment:Nickel Plating,Powder Coating, Painting Or Custom Finishing

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Profession Enclosure Manufacturer Custom 1U 2U 3U 4U Server Rackmount Case 19 Inch Rack Mount Cabinet Case Video

Profession Enclosure Manufacturer Custom 1U 2U 3U 4U Server Rackmount Case 19 Inch Rack Mount Cabinet Case

Material:Customized

Surface Treatment:Customer Required

Process:Laser Cutting, Stamping,Punching,Bending,Welding,Forming

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Oem Custom Sheet Metal Chassis Base Aluminum Stainless Steel Industrial Junction Server Enclosure Box Video

Oem Custom Sheet Metal Chassis Base Aluminum Stainless Steel Industrial Junction Server Enclosure Box

Material:Stainless Steel,SPCC,SGCC,SECC,Alumiinum

Process:Laser Cutting, Stamping,Punching,Bending,Welding,Forming

Surface Treatment:Nickel Plating,Powder Coating, Painting Or Custom Finishing

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WHAT CUSTOMERS SAYS
Rose
2023-10-31 09:18:15
The delivery time is quick, and very important: the products always sent match the order. I trust them because i've never been disapointed with them.
j***a
2023-10-31 09:18:26
If I had or if I could give it 10 stars but I only have 5 I hope to continue negotiating with him I recommend it.
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Precision Sheet Metal Fabrication Diversified Processing Technologies
Precision Sheet Metal Fabrication Diversified Processing Technologies
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 1000px; margin: 0 auto; padding: 20px; background-color: #f9f9f9; border: 1px solid #e0e0e0; border-radius: 4px; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2a5885; margin: 25px 0 15px 0; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #3a3a3a; margin: 20px 0 10px 0; } .gtr-list { margin: 15px 0; padding-left: 20px; } .gtr-list-item { margin-bottom: 10px; font-size: 14px !important; } .gtr-paragraph { margin: 10px 0; font-size: 14px !important; } .gtr-highlight { font-weight: 600; color: #2a5885; } Precision Sheet Metal Fabrication's diverse processing technology system is revolutionizing industry standards through intelligent and hybrid processes. The following are key technology categories and innovation directions: 1. Intelligent Cutting and Forming Technology Laser Cutting: A 12kW fiber laser can process 40mm thick steel plates with a contour cutting accuracy of ±0.01mm, supporting the processing of multiple materials such as stainless steel and aluminum alloys. AI Bend Compensation: A deep learning algorithm predicts material springback in real time, controlling bend angle errors within ±0.1°, making it suitable for multi-pass forming of special-shaped parts. Deep Drawing: Aluminum alloy drawing technology with a depth ratio of 2.5:1 is used in the manufacture of EV battery cases, combined with hydroforming to improve material flowability. 2. Hybrid Processing System Laser Punching and Welding Machine: Integrating stamping and laser welding functions, this machine reduces machine footprint by 67%, enabling efficient production of components such as door hinges. Electromagnetic Assisted Drawing: Using electromagnetic fields to reduce the friction coefficient by 40%, addressing cracking during forming in high-strength steel. Metal Spinning: Suitable for seamless forming of axisymmetric parts such as turbine casings, with a surface roughness of Ra ≤ 0.8μm. 3. Surface Treatment and Inspection Super-Mirror Polishing: Stainless steel treated with glass bead blasting achieves a surface finish of Ra ≤ 0.05μm, meeting medical device-grade finish requirements. Intelligent Welding Error Correction: Laser welding systems automatically identify and correct weld deviations, reducing spatter by 90%, making them suitable for precision electronic housings. Digital Twin Quality Inspection: Real-time simulation of production line energy consumption and defect prediction reduces rework rates by 40%. 4. Flexible Manufacturing Trends Single-Part Customized Production: Through modular molds and rapid changeover technology, small-batch orders can be made at the same cost as large-scale production. 3D Printing Hybrid Process: Combining topology optimization design with metal additive manufacturing reduces the development cycle of complex structural parts by 50%. Current technological evolution is driving sheet metal processing towards high integration and low energy consumption, with particular application in new energy and high-end equipment.
2025-07-31
Precision sheet metal processing, complex shapes, processing capabilities
Precision sheet metal processing, complex shapes, processing capabilities
.gtr-container { font-family: 'Arial', sans-serif; color: #333; font-size: 14px !important; line-height: 1.6; max-width: 900px; margin: 0 auto; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #1a3e6f; margin: 20px 0 10px; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #2c4d7a; margin: 15px 0 8px; } .gtr-list { margin: 10px 0; padding-left: 20px; } .gtr-list li { margin-bottom: 8px; } .gtr-table { width: 100%; border-collapse: collapse; margin: 15px 0; } .gtr-table th, .gtr-table td { padding: 8px 12px; border: 1px solid #ddd; text-align: left; } .gtr-table th { background-color: #f5f5f5; font-weight: 600; } .gtr-highlight { background-color: #f8f9fa; padding: 15px; border-left: 4px solid #1a3e6f; margin: 15px 0; } Precision sheet metal processing possesses the following core capabilities and technical features for complex shape processing: 1. Complex Structure Forming Technology Multi-Station Progressive Die Technology Processing complex parts such as hard drive housings through staged stamping (cutting -> bending -> punching), effectively reducing stress concentration. Typical Application: Electronic device shielding covers are formed continuously through 12 steps, with tolerances within ±0.1mm. 3D Five-Axis Laser Cutting Supports three-dimensional curved surface cutting of titanium alloys and stainless steel, with a minimum incision width of 0.1mm, suitable for special-shaped parts such as aircraft engine blades. 2. Material Compatibility Material Type Processing Characteristics Typical Applications Aluminum Alloy Good ductility, minimum bend radius of 0.4 times the sheet thickness. Forming of multi-curved laptop housings. 304 Stainless Steel Requires a bend radius of 1.5 times the sheet thickness, with a springback compensation of 1-2°. Welded components for medical device cavities. Titanium Alloy Requires hot pressing technology, temperature control within ±5°C. Aircraft engine combustion chamber components III. Special Process Solutions Combined Processing Equipment Laser cutting and stamping machines can perform processes traditionally requiring machining, such as countersinking and chamfering, increasing processing efficiency for 6mm thick plates by 50%. Intelligent Springback Compensation Pre-compensated bend angles through design-for-manufacturing (e.g., presetting a 91° bend in stainless steel to achieve a 90° target). IV. Industry Application Examples Electronics: Smartphone motherboard brackets utilize a 0.3mm stainless steel micro-bend to achieve electromagnetic shielding and lightweighting. Medical: CT detector housings utilize 3D laser welding to ensure 0.05mm flatness. Artistic Creation: Metal sculptures utilize a multi-axis bending center to achieve an extremely narrow 0.8mm bend.
2025-07-31
Application of Precision Sheet Metal Fabrication in the Automotive Industry
Application of Precision Sheet Metal Fabrication in the Automotive Industry
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 1000px; margin: 0 auto; padding: 20px; font-size: 14px !important; } .gtr-heading { font-weight: 600; color: #1a3e6f; margin: 20px 0 10px; font-size: 16px !important; } .gtr-subheading { font-weight: 600; color: #2c4f7c; margin: 15px 0 8px; font-size: 15px !important; } .gtr-list { margin: 10px 0; padding-left: 20px; } .gtr-list li { margin-bottom: 8px; } .gtr-highlight { font-weight: 600; color: #1a3e6f; } .gtr-paragraph { margin-bottom: 15px; } .gtr-section { margin-bottom: 25px; border-bottom: 1px solid #e0e0e0; padding-bottom: 15px; } .gtr-section:last-child { border-bottom: none; } Precision sheet metal fabrication is widely used in the automotive industry, encompassing areas such as body, chassis, and powertrain. Its core value lies in lightweighting, high precision, and process innovation: 1. Body Panel Manufacturing Complex Surface Forming: Drawing die technology is used to achieve deep drawing (up to 300mm) of components such as body sides and doors, with a material reduction rate of less than 15% and a forming qualification rate exceeding 99.6%. Lightweight Material Application: Aluminum alloys (such as 6016 and 6022 series) are replacing traditional steel sheets. Anodizing or ultra-mirror finishes (Ra ≤ 0.05μm) enhance corrosion resistance. Automakers such as Tesla have already achieved mass production of all-aluminum bodies. High-Strength Steel Integration: Second-generation aluminum-silicon-coated hot-formed steel (such as Usibor® 2000) boasts a strength of 2000MPa, reduces weight by 10%, and maintains toughness. It is widely used in key components such as battery housings in new energy vehicles. 2. Chassis and Structural Components Integrated Molding Technology: Tailor-welded blanks (TWB) and multi-directional stretching processes enable integral molding of chassis longitudinal beams, reducing weld points and improving structural strength. Precision Tolerance Control: Dimensional accuracy of key components reaches ±0.02mm, with CNC bending and laser cutting (±0.01mm accuracy) ensuring assembly consistency. 3D Printing Composite Process: Topology optimization design combined with metal additive manufacturing reduces chassis component weight by over 20% while shortening R&D cycles by 50%. 3. Powertrain and Electrical Systems Battery Housing Manufacturing: A deep drawing process (depth ratio 2.5:1) is used to form the aluminum alloy battery housing, combined with laser welding to enhance sealing. Heat Dissipation Component Processing: Sheet metal stamping processes are used to produce the radiator's air guide structure, optimizing thermal management efficiency. 4. Process Innovation Trends Intelligent Mold System: Integrates an AI-powered springback compensation algorithm (improving accuracy by 60%) and digital twin technology to enable virtual commissioning and real-time monitoring. Composite processing technology: Electromagnetic-assisted stretching reduces friction by 40%, while a combination of hydroforming and mechanical stretching improves material fluidity. The automotive industry's reliance on precision sheet metal continues to deepen, especially in the transition to new energy and intelligent manufacturing, where its high flexibility and low cost advantages are becoming increasingly significant.
2025-07-31
Precision sheet metal processing mainly uses machine tool types
Precision sheet metal processing mainly uses machine tool types
.gtr-container { font-family: 'Arial', sans-serif; font-size: 14px !important; line-height: 1.6 !important; color: #333; max-width: 800px; margin: 0 auto; padding: 20px; background-color: #f9f9f9; border: 1px solid #e0e0e0; border-radius: 4px; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2c3e50; margin: 20px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #3498db; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #2c3e50; margin: 15px 0 8px 0; } .gtr-list { padding-left: 20px; margin: 10px 0; } .gtr-list li { margin-bottom: 8px; } .gtr-note { font-style: italic; color: #7f8c8d; margin-top: 15px; padding: 10px; background-color: #ecf0f1; border-left: 3px solid #bdc3c7; } The main machine tool types and features used in precision sheet metal processing are as follows: 1. Cutting Machine Tools Laser Cutting Machine Utilizes a 500-4000W laser (Raycus/Chuangxin), capable of cutting carbon steel up to 22mm thick with a positioning accuracy of ±0.05mm. It supports materials such as stainless steel and aluminum. Applications: Mass processing of chassis, cabinets, and elevator components. CNC Punching Machine-Laser Composite Machine Combining punching and laser cutting functions, it eliminates cumulative errors caused by material stress and increases processing efficiency by 50%. 2. Forming Machine Tools CNC Press Brake Controlled by an electro-hydraulic servo system, it offers high-precision bending angle tolerances of ±0.5° and supports intelligent programming and multi-axis linkage. CNC Turret Punching Machine Processes complex hole shapes using the nibbling process, making it suitable for mass production of thin sheets. 3. Auxiliary Processing Equipment CNC Milling Machine This piano-style structure is designed for high-precision flat and curved cutting and is equipped with a tool compensation device. Wire EDM Processes ultra-hard materials or complex cavities with an accuracy of 0.01mm. IV. Technology Trends Combined: For example, punch-laser combination machines reduce process changeover errors. Intelligent: Flexible FMS production lines meet the needs of high-variety, low-volume production. (Note: Equipment selection requires a comprehensive assessment based on material thickness, batch size, and precision requirements.)
2025-07-31
What are the common materials for Precision Sheet Metal Fabrication?
What are the common materials for Precision Sheet Metal Fabrication?
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 800px; margin: 0 auto; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2c3e50; margin: 20px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #34495e; margin: 15px 0 8px 0; } .gtr-list { padding-left: 20px; margin: 10px 0; } .gtr-list-item { margin-bottom: 8px; font-size: 14px !important; } .gtr-paragraph { font-size: 14px !important; margin: 10px 0; } .gtr-note { font-style: italic; color: #7f8c8d; font-size: 14px !important; margin-top: 15px; } Common materials used in precision sheet metal fabrication can be divided into the following categories, each with its own unique characteristics and applications: 1. Carbon Steel and Alloy Steel 45 Steel: A medium-carbon, quenched and tempered steel with excellent overall mechanical properties, suitable for high-strength moving parts such as gears and shafts. However, attention must be paid to welding preheating and heat treatment processes. Q235A (A3 Steel): Exceptional plasticity and weldability, widely used in structural and low-load parts such as brackets and machine bases. 40Cr: An alloy structural steel that, after quenching and tempering, offers both high strength and wear resistance. It is commonly used in medium- and high-speed transmission components such as machine tool gears and crankshafts. 2. Stainless Steel SUS304 (0Cr18Ni9): Austenitic stainless steel with strong corrosion resistance, suitable for food equipment, medical devices, and chemical containers. Martensitic Stainless Steel: High hardness, often used in applications requiring wear resistance, such as cutting tools and turbine blades. 3. Cast Iron and Others HT150 Gray Cast Iron: Excellent fluidity and low cost, suitable for large castings such as gearboxes and hydraulic cylinders. 65Mn Spring Steel: Excellent elasticity, used in the manufacture of various springs and elastic components. 4. Non-ferrous Metals Aluminum Alloy: Excellent lightweight properties, commonly used in heat sinks and electronic housings, and can be enhanced through anodizing. Brass/Bronze: Excellent conductivity and corrosion resistance, suitable for electrical connectors and decorative parts. Material selection requires a comprehensive consideration of strength, corrosion resistance, processing technology (such as stamping, laser cutting), and cost.
2025-07-31
What are the connection technologies in precision sheet metal processing?
What are the connection technologies in precision sheet metal processing?
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 800px; margin: 0 auto; padding: 20px; font-size: 14px !important; } .gtr-heading { font-weight: 600; color: #2c3e50; margin: 20px 0 10px; font-size: 16px !important; } .gtr-subheading { font-weight: 600; color: #34495e; margin: 15px 0 8px; font-size: 15px !important; } .gtr-list { margin: 10px 0; padding-left: 20px; } .gtr-list li { margin-bottom: 8px; } .gtr-highlight { font-weight: 600; color: #2c3e50; } .gtr-summary { background-color: #f8f9fa; border-left: 4px solid #3498db; padding: 15px; margin: 20px 0; font-size: 14px !important; } In precision sheet metal fabrication, connection technology is crucial for ensuring structural strength and functionality. It primarily includes the following types and features: 1. Mechanical Connection (Removable) Bolt/Nut Connection Assembly is achieved using threaded fasteners. Suitable for applications requiring frequent disassembly, but carries risks such as thread stripping and missed locking. Variants include self-tapping screws and riveted studs combined with screws. Pressure Riveting Using pressure riveted nuts or studs, it is suitable for joining thin sheet metal parts, offering high production efficiency but non-removable. Pull-Rivet A pull-rivet gun expands and secures the rivet sleeve, resulting in high connection strength. It is often used in applications where disassembly is not required. 2. Welding Connection (Non-Removable) Spot Welding Using double-sided or single-sided electrode pressure welding is economical and efficient, but thermal deformation must be considered. TIG/MAG Welding Suitable for three-dimensional welding of thin and thick plates. Heat input must be controlled to avoid deformation. 3. Special Processes TOX Riveting This method uses plastic deformation to interlock the materials, eliminating the need for additional parts and providing reliable strength. Hook-and-Lock Connection This concealed design, combined with lockwires, saves storage space. Hinges and Elastic Connections Living hinges: Adjustable from 30° to 150° for easy assembly. Elastic fasteners: Quick assembly and disassembly, suitable for lightweight structures. Summary: Choosing a connection technology requires a comprehensive consideration of removability, cost, and process adaptability. Mechanical connections are suitable for applications with high maintenance requirements, while welding and TOX riveting are more suitable for permanent structures.
2025-07-31
Which technology is most important in precision sheet metal processing?
Which technology is most important in precision sheet metal processing?
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 900px; margin: 0 auto; } .gtr-heading { font-weight: 700; color: #1a3e72; margin: 20px 0 10px !important; font-size: 18px !important; } .gtr-subheading { font-weight: 600; color: #2c5282; margin: 15px 0 8px !important; font-size: 16px !important; } .gtr-text { font-size: 14px !important; margin-bottom: 12px !important; } .gtr-list { padding-left: 20px; margin: 12px 0; } .gtr-list li { margin-bottom: 8px; font-size: 14px !important; } .gtr-highlight { background-color: #f0f7ff; padding: 15px; border-left: 4px solid #1a3e72; margin: 20px 0; font-size: 14px !important; } Laser processing technology and digital molding technology are currently the two most core technical directions in precision sheet metal processing. Their importance is reflected in the following aspects: 1. Laser Processing Technology High-Precision Cutting and Welding: Laser cutting ensures dimensional accuracy of ±0.1mm, while laser welding achieves welds less than 0.5mm, significantly improving product consistency. Material Adaptability: The 5kW laser oscillator supports processing non-ferrous metals such as aluminum and copper, expanding the application range of sheet metal materials. Efficiency Advantage: The fully automated operation mode significantly shortens production cycle time and is particularly suitable for processing complex and irregularly shaped parts. 2. Digital Molding Technology Intelligent Bend Compensation: By combining a CNC press brake with 3D modeling software, mechanical deflection errors are automatically compensated, achieving high-precision multi-sided molding. Process Integration: CAD/CAM systems seamlessly integrate with CNC equipment, enabling full digitalization from design to production, reducing human intervention. Flexible Production: Industry 4.0 technologies (such as the Internet of Things and the OPC UA protocol) support small-batch customized production, meeting the needs of emerging industries. 3. Other Key Technologies Connection Processes: Robotic welding and conductive adhesive technology ensure structural stability and electromagnetic shielding performance. Surface Treatment: Processes such as powder coating and electroplating directly impact product corrosion resistance and appearance quality. Summary: Laser processing is a fundamental process for precision sheet metal processing, while digital technology determines future competitiveness. The two are working together to drive the industry towards intelligent and high-precision manufacturing.
2025-07-31
What are the surface treatments for Precision Sheet Metal Fabrication?
What are the surface treatments for Precision Sheet Metal Fabrication?
.gtr-container { font-family: 'Arial', sans-serif; font-size: 14px !important; line-height: 1.6 !important; color: #333; max-width: 800px; margin: 0 auto; padding: 20px; background-color: #fff; border: 1px solid #e0e0e0; box-shadow: 0 2px 5px rgba(0,0,0,0.1); } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2a5885; margin: 20px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-subheading { font-size: 16px !important; font-weight: 600; color: #3a6ea5; margin: 15px 0 8px 0; } .gtr-list { margin: 10px 0 15px 20px; padding: 0; } .gtr-list li { margin-bottom: 8px; } .gtr-highlight { font-weight: 600; color: #2a5885; } .gtr-note { font-style: italic; color: #666; margin-top: 15px; padding-left: 15px; border-left: 3px solid #e0e0e0; } Precision sheet metal fabrication primarily involves the following surface treatment processes, which can significantly enhance a product's corrosion resistance, aesthetics, and functionality: 1. Electrochemical Treatment Anodizing: This process uses electrolysis to create an oxide film on the surface of aluminum alloys (such as AL6061), enhancing wear resistance and decorative properties. Suitable for electronic device casings. Electroplating: Processes such as chromium (Cr) plating can improve the rust resistance of materials like 45# steel while also increasing surface finish and hardness. Electrophoretic Coating: Charged particles form a uniform coating under the action of an electric field, suitable for corrosion protection of complex geometries. 2. Mechanical Treatment Sandblasting: This process uses a high-speed stream of sand to clean or roughen the surface. This process is used to create the matte finish of iPhone metal casings. Polishing: This process uses mechanical or chemical methods to reduce roughness, achieving a mirror-like finish. Commonly used in medical devices and high-gloss components. Wire Brushing: This process creates decorative lines through grinding, highlighting the metallic texture. Widely used in consumer electronics. 3. Coating Technology Powder Coating: Electrostatically adsorbs powder (such as ivory white and matte black) onto the metal surface. Suitable for SPCC cold-rolled steel, it offers a wide range of color options. PVD Vacuum Coating: Physical vapor deposition creates an ultra-thin metal film, combining aesthetics with wear resistance. Suitable for high-end tools and decorative parts. Painting: High-temperature curing liquid coating enhances rust resistance and is primarily used for outdoor equipment. 4. Specialty Processes Chemical Etching: Precisely engraves patterns using acid. Used for precision electronic components or logos. Micro-arc Oxidation: Creates a ceramic coating on the surface of aluminum alloys, enhancing heat resistance and insulation properties. Different processes can be combined (e.g., brushing followed by anodizing). The specific choice should be based on a comprehensive assessment of the material (stainless steel/aluminum alloy) and the application (industrial/consumer electronics).
2025-07-31
What technologies are involved in precision sheet metal processing?
What technologies are involved in precision sheet metal processing?
.gtr-container { font-family: 'Arial', sans-serif; font-size: 14px !important; line-height: 1.6 !important; color: #333; max-width: 800px; margin: 0 auto; padding: 20px; background-color: #fff; border: 1px solid #e0e0e0; box-shadow: 0 2px 5px rgba(0,0,0,0.1); } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2a5d8a; margin: 20px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-list { margin: 10px 0 20px 20px; padding: 0; } .gtr-list li { margin-bottom: 8px; list-style-type: disc; } .gtr-sub-list { margin: 5px 0 5px 20px; padding: 0; list-style-type: circle; } .gtr-sub-list li { margin-bottom: 5px; } .gtr-text { margin-bottom: 15px; } Precision sheet metal fabrication involves a variety of advanced technologies, primarily including the following core processes: 1. Laser Processing Technology Fiber laser welding: Suitable for high-precision welds, but requires attention to material dependence and deformation control. Tube laser processing: Reduces labor time and costs, enabling the processing of complex shapes. 5kW laser oscillator: Supports high-speed cutting of non-ferrous metals such as aluminum and copper. 2. Forming Technology CNC bending: Uses a press machine and molds to precisely form parts, enhancing structural strength. Stretch bending/cold bending/hot bending: Suitable for forming complex curved surfaces on hyperbolic sheet metal (such as aluminum and stainless steel). Stamping and drawing: Used for mass production of high-precision parts (such as automotive panels). 3. Joining Technology TIG/MAG welding: Suitable for welding three-dimensional objects from thin to thick sheets. Robotic welding: Improves efficiency and consistency, and is used for the assembly of complex structures. Riveting: Uses fasteners such as rivets and nuts to connect. 4. Surface Treatment Includes processes such as powder coating, electroplating, and brushing to enhance appearance and corrosion resistance. Hypercurved sheet metal requires special treatment to prevent surface dents or scratches. 5. Digital Assisted Technologies 3D modeling software (such as SolidWorks and Rhino): Used for nesting and CNC programming. CNC cutting (laser/plasma): Enables high-precision cutting. 6. Special Processes Laminating Technology: Patented mechanism allows for quick installation of laminating rollers, improving efficiency. Copper Busbar Punching: Enhances tapping strength and is suitable for sheet metal thicknesses under 5mm. This combination of technologies meets the diverse needs of precision sheet metal parts in the electronics, automotive, and construction industries.
2025-07-31
Advantages of Precision Sheet Metal Fabrication
Advantages of Precision Sheet Metal Fabrication
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 1000px; margin: 0 auto; padding: 20px; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2a5885; margin: 25px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #e0e0e0; } .gtr-list { margin: 15px 0; padding-left: 20px; } .gtr-list li { margin-bottom: 10px; font-size: 14px !important; } .gtr-paragraph { margin-bottom: 15px; font-size: 14px !important; } .gtr-highlight { font-weight: 600; color: #2a5885; } Precision Sheet Metal Fabrication offers the following core advantages in industrial manufacturing: Full-Process Customization Capabilities Our comprehensive process chain encompasses laser cutting, bending, stamping, welding, surface treatment, and final assembly, meeting the complex needs of industries such as automotive, industrial machinery, electronics, and energy. Specialized processes such as deep drawing and metal spinning enable the formation of challenging geometries. High Precision and Consistency Through CNC machining and multi-step progressive die control, tolerances of ±0.005-0.01mm are achieved, making it suitable for precision components such as EV charging station housings and ATM chassis. Surface treatments such as anodizing, sandblasting, and electroplating further enhance product durability. Material Diversity We support a variety of metal materials, including stainless steel, aluminum alloy, carbon steel, and brass, and combine composite processes such as casting and forging to expand application scenarios. Aluminum alloy components are particularly suitable for lightweight thermal management solutions. Cost-Effectiveness Integrated engineering supports rapid transition from design to mass production, reducing unit costs through standardization (DIN/GB/ANSI, etc.) and scaled production. 24/7 responsive service further optimizes supply chain efficiency. Industry Adaptability Typical applications include custom-shaped LED structures, medical device housings, and telecommunications cabinets. Surface polishing/spraying processes can meet the aesthetic and functional requirements of various industries.
2025-07-31
Precision Sheet Metal Fabrication uses
Precision Sheet Metal Fabrication uses
.gtr-container { font-family: 'Arial', sans-serif; color: #333; line-height: 1.6; max-width: 800px; margin: 0 auto; } .gtr-heading { font-size: 18px !important; font-weight: 600; color: #2a4365; margin: 20px 0 10px 0; padding-bottom: 5px; border-bottom: 2px solid #e2e8f0; } .gtr-list { margin: 15px 0; padding-left: 20px; } .gtr-list-item { margin-bottom: 10px; font-size: 14px !important; } .gtr-application { background-color: #f7fafc; border-left: 4px solid #4299e1; padding: 12px 15px; margin: 15px 0; border-radius: 0 4px 4px 0; } .gtr-application-title { font-weight: 600; color: #2b6cb0; margin-bottom: 5px; font-size: 16px !important; } .gtr-application-desc { font-size: 14px !important; margin: 0; } Precision sheet metal fabrication has a wide range of applications in the industrial sector, primarily including the following: Electronic Equipment Housings Used in the manufacture of precision structural components such as LED cabinets, communications equipment housings, and ATM chassis, meeting the electronics industry's demands for high precision and protection. New Energy and Charging Equipment Suitable for the production of components such as electric vehicle charging station housings, requiring a balance between structural strength and lightweight design. Industrial Machinery Components Precision steel CNC-turned parts and sheet metal forming components for mining equipment, including mining equipment, are manufactured with tolerances as low as 0.02mm. Medical and Specialty Equipment Used in the processing of customized products such as medical equipment housings and power cabinets, supporting a variety of surface treatments. Customized Metal Structural Parts Mass production of custom-shaped metal frames, such as specialized LED structural parts, is achieved through stamping and bending processes.
2025-07-31
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